Case study

10 syringes, 1 eco-friendly wallet

Category:
Medical Device
Cold Seal
A global leader in pharmaceutical sterile compounding used to pack the filled syringes in a tray sealed with a lidding. Apart from the fact that the packaging process was in their case rather tedious, when packing the primary packed syringes into the secondary carton, it was difficult to ensure that the carton contained the correct number of syringes. Seeking an effective solution, they turned to Ecobliss Pharma.
Eco-friendly wallet for 10 syringes

The Problem

The packaging process was labor-intensive and costly, slowing down production. Packaging ten separate syringes into one outer box without quantity indication made inventory management difficult and risked customer satisfaction. The absence of space for additional information hindered safety compliance and user guidance—crucial aspects in the pharmaceutical industry.

The Solution

Having experienced the satisfactory services of Ecobliss before, like proactive communication about lead times, pricing, and material availability and given the freedom to innovate, we were allowed to propose a cold seal wallet packaging configuration addressing all the issues:

  • Quantity Clarity: The wallet made it immediately clear how many syringes were included, enhancing inventory control and reducing shipping errors. On customers side it was possible to determine at a glance how many syringes were left in the pack.
  • Information Space: Ample space allowed to include vital details about the syringes, usage instructions, and regulatory information, improving compliance and user experience.
  • Sustainability: Shifting from plastic to recyclable cardboard reduced environmental impact and aligned with customer's sustainability goals.

Prototypes were developed, and after successful drop and transport tests being conducted, the viability of our solution was confirmed.

Implementation and Benefits

By adopting the wallet packaging, multiple benefits have been realized:

  • Transportation Efficiency: the wallets are shipped flat after pre-sealing necessary parts, reducing transportation volume and costs. The wallets could then easily be erected and syringes inserted, streamlining the packaging process.
  • Cost Savings: Significant reductions in both packaging material costs and processing expenses due to simplified assembly and reduced packaging activities.
  • Improved Inventory Management: Hospitals and healthcare providers could instantly see syringe quantities, making it easier to track usage and determine when to reorder.
  • Enhanced Communication: Available packaging space improved communication with end-users and supported better patient care.
  • Eco-friendly: Transitioning to cardboard reduced plastic use, enhancing customer's corporate social responsibility profile.

Customer's Reflections

Customer found the development and implementation of the new packaging exceptionally smooth. It was appreciated how during development, the needs were clearly understood and effectively translated into an efficient solution. The Ecobliss proactive approach and commitment to keeping them informed stood out, leading to efficiency gains and cost savings that exceeded their expectations. Impressed with the outcome, soon a second project was initiated utilizing the same wallet concept, reinforcing their trust in the Ecobliss partnership.

Ready to Transform Your Packaging Process?

If you're facing challenges with your current packaging and seek customized, efficient, and sustainable solutions, we're here to help. Contact us today to explore how we can meet your specific needs and drive your success forward.

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Written by
Wim Henk Stoppkotte

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Wim Henk Stoppkotte

Wim Henk Stoppkotte

+31646945403
Gianni Linssen

Gianni Linssen

+31625517974
Timo Kubbinga

Timo Kubbinga

+31627348895

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